VICAREPLUG

Vicareplug is a one component, cementitious, very fast setting restoration/repair mortar and water plug based on Prompt cement in a shrinkage compensating cement blend, fillers and additives to control the rheology and setting time. The material is pre-packaged ready for on-site use and when mixed with water develops a very rapid set and gain in early compressive strength. It is specifically designed for water stop and fast repair applications. The setting time is within 2 minutes to 5 minutes and the early strength gain can achieve up to 12 MPa within 3 hours at low water /powder ration.

Description

Vicareplug is a one component, cementitious, very fast setting restoration/repair mortar and water plug based on Prompt cement in a shrinkage compensating cement blend, fillers and additives to control the rheology and setting time. The material is pre-packaged ready for on-site use and when mixed with water develops a very rapid set and gain in early compressive strength. It is specifically designed for water stop and fast repair applications. The setting time is within 2 minutes to 5 minutes and the early strength gain can achieve up to 12 MPa within 3 hours at low water /powder ration. The mixed plugging mortar is easily placed by hand and is extremely stable under pressure. The placed plug is shrinkage compensated and will fill all gaps to prevent water ingress. Vicareplug has good chemical and mechanical resistance in addition to adhesive bond to concrete and other construction materials. When used as a very fast-setting, low slump repair mortar, it may be troweled, shaped, molded and shaved before taking a final set.
Vicareplug is an excellent patching solution for difficult vertical/overhead applications without using expensive and intricate forming techniques. This single component, fast setting repair mortar instantly stops running water or fluid seepage in concrete or masonry structures and permanently plugs non-moving cracks, joints and voids.

Advantages

  • Non-shrink.
  • High early strength with long term strength gain.
  • Water proof.
  • Characteristics improvement over 10 years.
  • Resists alkalis and acids of PH as low as 4.
  • Resists carbonation providing excellent protection for steel reinforcement.
  • Formulated for short and long term efficiency.
  • Excellent adhesion.
  • Continuous pores filling and sealing by Autogenous healing provided by the slow hydration of Dicalcium Silicate (C2S).
  • No free lime, all the hydration products are solids.

Uses

Vicareplug is designed to minimize downtime. It can be used vertically, horizontally or overhead. Whether the application is interior or exterior, Vicareplug is an excellent choice for fast repairs. Typical applications include but are not limited to, repairs to curbs and gutters, precast concrete elements, tie-rod holes, concrete pipes, columns, beams, filling of non-moving joints and cracks or any general purpose repair.Vicareplug is also suitable as a water plug to effectively stop active fluid seepage.

Coverage

  • After mixing with water; one Kg yields about 0.5 Liter of stiff mortar.
  • Allowance should be made for any possible wastage when estimating.

Package

  • Vicareplug is supplied in 5 & 10 Kg packs (other sizes maybe available upon request).

Downloads

📄Downloads
• Safety data sheet
• Approvals
• Method of statement
• Specification